Do you need a machine that will form both FLAT and ROUND copper wire?
Do you need a machine that can easily make copper wire prototypes?
Do you need xEV parts production capabilities?
Asahi-Seiki machines are the solution.
The T2 provides support through a variety of options.
Configure your machine for each customer
Choose from a variety of options and accessories to help you work as efficiently as possible.
Cutting/forming mechanism available.
The TRES Universal Unit provides variable positioning for limitless cutting/forming operations.
The USF-PC4 features 360 degree multi-axis positioning to complete each process while using only a minimal amount of tools.
Infinite positioning for complex shapes.
Access any angle on the part from any direction.
Press forming is also possible.
The cam-actuated forming slide comes standard.
Advantages
Key Features
01
The TRES Universal Unit incorporates a stable bending angle.
The forming tool can be positioned as close as possible to minimize any negative material tendencies.
Materials
Flat copper wire1.2×2.4mm
Option
TRES Universal Unit
Use TRES Universal curling
Description
Use the unit listed above to perform 90°bending
*Comparison conducted by Asahi-Seiki
02
Creating a radius with the coil forming tool is also possible.
Advantages of linear slides
03
Supports press forming, bending, and cutting.
The use of a linear motion slide enables a variety of forming capabilities while using fewer tools.
Sample Parts
Segment coil (SC)
A part used in the hairpin method and utilized for the drive motor
Choke coil
Used to eliminate noise.
Bus bar
A part used to connect the power supply to each component.
Edgewise, flatwise, and twist molding
Edgewise coil
Used for in-vehicle DC-DC converters.
Peeling
For peeling the polyamide-imide copper wire.
Target:Flat copper wire (under development), round copper wire
Torsion spring
A spring that receives torsional moment around the central axis of the coil
Customer Reviews
Bending stability is superior to other companies' machines (copper round wire).Specifications of M Corporation
Asahi-Seiki's proprietary Universal Unit is capable of pushing operation that is not supported by the mainstream molding slides of other companies. The unit also achieves outstanding bending accuracy.Specifications of Y Corporation
Compared to other companies' machines, there is less variation in products and ratio of quality products is higherSpecifications of A Corporation
T2 specifications
Wire diameter
(mm)
Φ0.6~2.0
Spring index
(D/d)
4 or more
External interface
USB port
External interface
17-inch color LCD
Dimensions (mm)
Height
1670(Main body)
Width
1150
Depth
2100
Weight
(kg)
Approx. 2,500 kg
*The external dimensions and weight vary depending on the option selected.